Building the ideal DJ mixer: Version 1

Contents

Pictures

The digitalized pages - Both are originally DIN A4 sheets, digitalized with 300dpi in b/w and converted into interlaced GIF pictures.

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Comments to the block diagram

The routing in the current block diagram ignores any attenuations of the auxes that are (Aux 4) or can be (Aux 3) routed post fader by the crossfader section including the VCA crossfader itself and the VCFs as well. In this current block diagram, a stereo channel output that is attenuated and/or filtered by the crossfader section can still appear unattenuated and unfiltered on a post-fader aux. A solution was already suggested in the Any problems? section of the first page, but the costs are the deciding factor if VCAs, VCFs and aux buses are multiplied. The price will probably decide how "post" an aux can be.

The headphones section in the block diagram has a little error: the stereo to mono sum-OP is directly connected to the PFL-bus. Of course it should be fed with the output of the two OPs at the top of the headphones section instead (the OPs that feed the &qupt;PFL-Out" in the block diagram). Nevertheless I think that the intention of the circuits is even clear enough.

Auxes 3 and 4 are represented by two different lines, although their circuits are not very different. In fact the only difference is in the handling of stereo auxes 3 and 4 in the input channels. The master sections of auxes 3 and 4 are absolutely identical.
Auxes 1 and 2 are allready represented by a single line as they are identical inputs and outputs.

The assignment for the left VU meter (showing Mix/pre master, Master 1 or Master 2) is only shown for the left channel due to the limitations of the original DIN A4 sheet...

Differences between block diagram and front panel

The pre/post-EQ switch is shown internal in the block diagram but it is featured on the front panel in the front panel picture. The latter can be preferred because there is enough free space due to the reduction of aux controls in mono and stereo channels.

AFL switches on master and aux outputs are not shown in the block diagram, because a differentiation of PFL and AFL signals is not planed. Signals from any AFL switch are just routed to the PFL/AFL-bus just like the PFL signals.

On thing in the block diagram that can't found on the front panel is a mono switch for the two stereo aux sends 3 and 4. It could be either located on the rear panel or operated internal by the output jacks similar like in the stereo inputs of some GL mixers: With only a connector in the left output jack the switch is closed so that this connector receives a mono signal. If and how this mono switch should influence the AFL signal from that aux send is discussed at the end of this page in the new ideas section.

Control LEDs are not included in the block diagram, only on the front panel layout.

The front panel layout of the master section features a mono output control which is not featured in the block diagram. Could be used for a connection to a sound sensitve light controller.
By the way (light!) - there is also a XLR-connector (could be changed to BNC or whatever) and a dimmer for a gooseneck-lamp. A feature not necessarily revolutionary but very useful!

Sizes (mixer and channels)

The sizes for my suggested layout are:

  • mono input module (4x): 1" each
  • stereo input module (6x): 1 1/3" each
  • master module: 3"
  • left and right edge: 1" each
  • All together we receive a front panel that is 19" in width and 10HE or 17½" in height. The reserved (and important!) area in height for the EQ section in the stereo channels is about 1½" for each of the four EQ control knobs. This should be quite comfortable and is in fact even more space than there is to the left and right side (1 1/3", the width of a stereo channel)

    Button rearrangement

    Basically if there are some buttons at a different place compared with the prototype don't take this too serious. With the prototype in front of my eyes I would have probably copied nearly the whole button layout apart from the ungrouped layout of the aux AFL section. But that is obsolete now anyway, because my version 1 features an aux routing with a "stereo channels to aux" control for auxes 1 and 2.

    Control LEDs

    All switches are equiped with control LEDs except the following:

    This is not a must, probably every added LED is able to help reducing handling errors during mixing. And if any of this switches came with a LED in the prototype, don't remove it!

    The two control LEDs for the crossfader assigment in the stereo channels don't show which buttons are pressed (assign or select), they show the result of this selection (X, Y or none).
    Two additonal LEDs are located on the edges of the crossfader itself. These "assigned"-LEDs are illuminated if there is any channel assigned to the associated crossfader side. When none of these two LEDs is illuminated any change in the whole crossfader section including crossfader and VCFs will not have any effect on the mix. And there will be also no signal on the headphones when in crossfader-split-cue mode.

    The control LEDs for the VCFs are located above the switch and even sligtly moved from the switch to the VCD knob itself. This was made to guarantee that the LEDs are still visible when the user is operating the VCF-control or -switch. But I as far as I can remeber, this was already the case on the prototype.

    An important thing on a DJ mixer is that the "On Air"-switches have an On Air-function and not a mute function.
    Both are identical internal but the On Air mode including a LED that is active when the channel is active, not when the channel is muted, satisfies the demands of a DJ mixer.

    The control LEDs for the VU meters are described in the VU meter section.
    Ideas about the LEDs in the headphones section can be found in the following PFL and AFL handling section.

    PFL and AFL handling

    The PFL routing drawn in the block diagram is concentrated to show the realisation of the features pre-mix, master-split-cue and crossfader-split-cue.

    The headphones section features level control, pre-mix-control, a PFL mono switch and the two split-mode switches for crossfader- and master-split-cue. The two LEDs near the split-mode switches and a third one next to the pre-mix-control show which mode is selected and which controls are selected and active:

    A fourth LED is located at the PFL mono switch. This LED is also disabled when any of the split-cue modes is enabled, because then the PFL mono switch has no effect on the headphones signal.

    The headphones jack is located at the edge of the front panel so that the headphones cable doesn't hang over the mixer's control knobs.

    Stereo input module layout

    The layout of the stereo channels is one version descibed on first page. Auxes 1 and 2 are removed from each stereo channel and compensated by the "stereo channels to aux"-control in the master section of auxes 1 and 2. The gained area is used for an added balance control, an additional Pre/Post-EQ switch for aux 3 and of course for a more spacious layout of the EQ section.

    Master module layout

    The master module (on the front panel) features two stereo masters, one mono output, the aux send section, the headphones section, the VU meters and the crossfader curve control.
    The current arrangement of the controls is only a rough sketch because the final selection of controls to be featured in the master module isn't made yet.
    The controls in the aux send section are just as described in the monitoring of the first page, featuring a "stereo channels to aux" control.

    Crossfader Curve Control

    The block diagram and the front panel layout features a smooth fading between constant loudness, dipless and cutting-type crossfader curce.
    With the curve control set to the most right postion, the crossfader has a constant loudness curve. Turning clockcounterwise to the 12 o'clock position the characteristic curve fades into a dipless curve. Or in other words: The "dip" in the center position of the crossfader is faded vom 6 dB to 0 dB. From the 12 o'clock the the most left position, the "dipless area" around the center of the crossfader increases from just the center to an area from ¼ to ¾ of the crossfader length.
    This is as far I know the crossfader curve control at some Vestax mixers behaves. Citronic also offers a seamless crossfader curve control on the Pro-10, but with constant loudness at the left position of the control.

    The minimal but nevertheless sufficient (cutting-type excluded, those people should then go for a smaller battle mixer anyway) crossfader curve control would just consist of a switch that lets the user select between a constant loundess and a dipless crossfader curve.

    VU meters

    The left VU meter normally shows the pre-fader master signal because this is the relevant signal to be metered for constant level mixes (e.g. when recording mix-tapes or -CDs). With the "master to meter" switch pressed the left VU meter shows the AFL (post insert/post fader) signal of the master selected by the 1/2-switch. The AFL on the masters is needed to set or chech the level of the PA system. Once the level is set a good DJ doesn't touch the master fader during the rest of the night.
    The right VU meter always shows the PFL signal which includes also some AFL signals on this mixer. This signal is not affected by the master-split-cue and pre-mix controls in the headphones section (in the block diagram that are points E and F). As an option there is a switch that assigns this VU meter to the both sides of the crossfader just like the headphones in crossfader-split-cue mode (signals from points C and D in the block diagram). Because of the similarity of these two split-modes, the crossfader-split-VU ode of the right VU meter should be activated automatically whenever the crossfader-split-cue mode is selected in the headphones section. This saves one button on the front panel and makes operation much quicker. Nevertheless a LED near the VU meter should be kept to indicate the crossfader-split-VU mode of that VU meter. Otherwise panic might arise because when watchting the VU because "the left channel failed..."

    Supplements

    Just some things that haven't been discussed on the first page, but that are already included in the block diagram or the front panel layout.

    Master-split-cue side selector

    The (internal) "PFL on left/right ear" switch should be located on the front panel as soon as a single Club Wizard is used by various DJs. When a Club Wizard is used (and carried around to every location) by always the same DJ an internal switch is okay, but when installed in a club with many guest and resident DJs one has a problem:
    Not every DJ prefers the left ear for the PFL signal, though this seems to be the majority. (I've noticed that because I'm some kind of a strange DJ: I don't smoke and I use the right ear when I only use one side of the headphones. Many other DJs smoke and use the left ear...)

    more switches

    Other switches like the (all new?) Post/Pre-balance selector should probably better stay internal, as they might be too confusing for many users.

    New ideas

    For the end of this version 1 page some ideas that haven't found their way in the block diagram or the front panel layout.
    The first one (With or without mics) is not really new, but the described features can be realized with minimal additional costs through the current layout of the mix buses.
    The second one (Crossfader flash) is maybe already included, but it's not necessarily visible in the front panel layout because I had some difficulties drawing a flashing LED ;-)

    With or without mics

    To realize the "stereo channels to aux" control for auxes 1 and 2, there are separate mix buses for stereo and mono input channels. Another feature that has been already included in the block diagram is an (internal) with/without mics switch to select the signal that feeds the headphones section.
    But there are also further features that require separated mix buses:

    All features could be realized as (internal) switches on the affected output or with a number of serveral outputs, each one delivering a certain mix out of the three that are available (master, music only or mics only). Of course a gain reduction of the music in an output channel with music and mics by the talkover function should not affect the signal of a music only output!
    With the extensive and excellent mono input section of the Club Wizard in mind it might seem a bit strange to cut the microphone signals from so many outputs, but at least a minimum of a music only record and a music only light output should be installed to satisfy the needs of the DJ - who wants to record his/her work - and the light engineer - working with sound-triggered light setups - and of course to decorate the Club Wizard - only a minimum!
    The talkover function and a selectable mix on the record output(s) is available at current DJ mixers, too. The record output option can be found as a switch as well as a pair of output connectors with two different mixes available simultaneously.
    The get an overview which signal could be required on which output, an overview of possible output assignments which is at the same time good base when deciding what outputs should be featured in general:
    OutputMastermusic onlymics only
    Master 1Always!nono
    Master 2yes*yesno
    DJ-Boothyes*yesno
    Recordyes*yesno
    Lights (mono)yesyes*no
    Auxyes*yesyes
    A * marks the suggested default setting if realized as internal switch.

    Crossfader flash

    Playful minds (obviously I am one, because this is my idea) could imagine the crossfader-split-cue LED to flash when no channel is assigned to the crossfader. Or even to flash in a different way (faster or with another on/off-ratio) when there are only channels assigned to one side of the crossfader. This would only require a bit of cheap TTL-type wiring, but the result would be really impressing.
    Maybe it's because I got once got stuck on an Ecler Sclat 8 because I scratched and cuttet using the crossfader without any success: The crossfader wasn't assigned to any channel. Just like I said in the preface: ...PFL- and other important buttons without control LEDs.

    PFL vs. AFL

    One might think about a signal from a PFL switch disabling all AFL signals like on other Allen & Heath mixers. But with consideration of the majority of the upcoming users of the Club Wizard, who are probably not so used to FoH-mixers, such a priority handling maybe should better not implemented.
    The split-modes of the headphones section allready includes some kind of priority handling (see PFL and AFL handling section), so there would be a further priority handling of the PFL signal before it has even reached the headphones section. This could cause some confusion... probably a not so good idea.

    Aux routing (or: Any problems continued?)

    The problem of post fader auxes combined with the crossfader section has already been discussed in the Any problems? section of the first page. The current block diagram ignores that problem at first (see comments to the block diagram), but looking at the routing of the input channels some new ideas appear:
    The proposed Club Wizard version 1 features stereo channels as well as stereo auxes and stereo PFL'ing. In the mono channels this led to a separate panorama control for aux 3. In fact aux 3 could get the panorama information via the main panorama control in that mono channel. Either electrical (only in post fader mode) which would require an aux 3 level control in stereo and (if kept) the aux 3 panaroma (for pre fader routings) control before the level conrol. Or mechanical by controling aux 3 pan control and the channel pan control via the same knob. The latter would require absolutely no changes in the current wiring and all options like pre/post switches are kept for aux 3. Furthermore another control knob on the front panel could be removed. The layout will be much clearer: 4 controls for 4 auxes.
    In the stereo channels quite similar: Aux 4 already gets its balance information from the main balance control of that channel. Aux 3 is at the moment without any balance information when in pre-fader mode, in the post-fader mode there is a pre/post-bal switch. (In fact the basic idea about the whole pan/bal problem with auxes and PFL originated while adding that internal Post/Pre-Bal switch to the block diagram.) To get balance informations in every mode the (mechnical) solution is similar like in the mono channels just with balance controls instead of panorama controls.

    Nevertheless the first thought should always be for what the auxes are used and for what the balance/panorama conrols are used. Then it should be checked if and how the usage of balance/panorama should influence the auxes (the other way round is obviously not under discussion!).
    After all this one can decide what kind of routing should be selected and what circuits are choosen to realize the desired routing. - That's it for the auxes so far!

    PFL routing

    Another thing smiliar to the auxes' problem are the points where the PFL signal of a channel is taken.
    In the current input circuits that are (for mono channels just replace "Bal" with "Pan"):

    With a rearrangement of fader and balance/panorama control the PFL'ing of the balance/panorama-information would be possible: In the stereo channels the realisation is easier, but in the mono channels this would require more effort: This also adds a more general question: How many balance or panorama (with constant loudness!) controls can be realized with on knob? Of course there is always a solution with VCAs but there we got the costs once again!

    Making balance/panorama available at the PFL bus is not as important as the balance/panorama problem on the auxes. Why? Because the PFL is just what the DJ hears (of course only in the case nothing is connected to the PFL output at the rear of the mixer...) while the auxes (more likely...) influence what is finally heard as result of the DJ's work.
    With this in mind the costs have a very certain influence on the decision if the necessary circuits are installed or not.

    AFL on stereo auxes used mono

    Just a result of the previous routing discussion: The send outputs of auxes 3 and 4 should behave like mono auxes when the output is only used as a mono signal. The required switch in the aux send citcuits is already included in the block diagram. As the AFL routing is not yet included and fixed in the block diagram, different options should be taken into consideration, apart from what is possible through the design of the send circuits.
    If there is a user selectable mono switch on the rear of the mixer the AFL signal should also be permanently mono.
    If the mono switch is operated via the aux send output jacks there a two useful versions:

    The latter is probably quite interessting, if the AFL signal is taken at the same point where the mono switch is located (no change of wiring!). But in that case it is desirable to feed the AFL with a stereo signal when there are no connectors in the output jacks at all. In this case the mono switch should only be closed with a single connector in the output jacks, but neither with two connectors nor without any connector, because with even nothing connected to the aux sends the user might want to use the aux as an independent mix of the inputs e.g. when working with numerous sources (3 deck mixing).
    The decision which version of the three is choosen (switch on the rear panel, always stereo or operated through the output jacks) is best made by searching for the version that requires minimal changes in the aux send circuits. As the stereo auxes might feed high quality audio devices a loss of quality can't be tolerated.

    Questions

    Especially the last two routing sections (auxes and PFL) leave us with two general questions:

    Apart from other design decision (e.g. how the auxes 1 and 2 are handled in the stereo channels) that aren't that cost sensitive, this whole routing thing can't be decided properly and with a view on the market, without detailed information about the costs of different wirings and market requirements: Just some thoughts not to let anybody unoccopied at the end of this page.

    Contact

    Carsten Warnk
    warnk@warnk.de
    phone +49-531-34 15 82
    mobile +49-177-2 66 33 66

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    Available pages: introduction, first page, version 1 (current).


    Text created on March, 10th 1999
    HTML last updated on March, 12th 1999